Key Responsibilities
1. CFD Analysis & Thermal Engineering
- Perform CFD simulations for airflow, thermal distribution, and heat dissipation in BESS enclosures.
- Analyze HVAC airflow performance and cooling optimization.
- Conduct temperature rise and hotspot analysis for battery systems.
- Validate ventilation and thermal runaway mitigation concepts.
- Optimize cooling system performance for air-cooled and liquid-cooled BESS.
2. Structural Analysis & FEA
- Perform structural analysis of:
– BESS containers
– Battery racks
– Equipment supports
– Lifting structures
– Base frames - Conduct static, dynamic, seismic, and vibration analysis.
- Verify structural integrity under transportation and operational loads.
- Perform stress analysis and deformation checks as per applicable standards.
3. Engineering & Design Support
- Review and support mechanical design of BESS systems.
- Coordinate with design teams for structural modifications.
- Validate design safety factors and material selections.
- Support development of design calculations and technical reports.
4. Fire & Explosion Safety Analysis
- Support deflagration vent and explosion relief calculations.
- Perform airflow and smoke movement simulations.
- Coordinate with fire protection and safety engineering teams.
- Support compliance with NFPA 68, NFPA 69, and related standards.
5. Software & Simulation
- Develop and validate CFD and FEA models.
- Prepare simulation reports and engineering documentation.
- Conduct design optimization studies for thermal and structural performance.
6. Site & Testing Support
- Support prototype validation and testing activities.
- Review field issues related to structural or thermal performance.
- Coordinate with manufacturing and site teams for implementation support.
7. Compliance & Documentation
- Prepare:
– CFD reports
– Structural calculation reports
– Thermal analysis reports
– Simulation validation documents
– Technical presentations - Ensure compliance with applicable international standards and client specifications.
Required Skills & Qualifications
Required Technical Skills
- CFD analysis and thermal management
- Structural analysis and FEA
- Airflow and ventilation analysis
- Thermal runaway mitigation concepts
- Static and dynamic load calculations
- Seismic and vibration analysis
- Material strength and structural validation
Software Knowledge
- ANSYS Fluent
- ANSYS Mechanical
- SolidWorks Simulation
- HyperMesh
- AutoCAD
- Creo / SolidWorks
- CFD and FEA simulation tools
Preferred Experience
- Utility-scale BESS projects
- Renewable energy systems
- Containerized systems
- Data centers
- HVAC airflow analysis
- Explosion venting and safety systems
- Industrial equipment structural analysis
Applicable Standards Knowledge
- NFPA 68
- NFPA 69
- ASCE
- AISC
- IS Codes
- IEC standards related to BESS
- Structural and thermal design standards
Key Competencies
- Strong analytical and problem-solving skills
- Design validation capability
- Cross-functional coordination
- Technical documentation preparation
- Project execution support
- Communication and teamwork
Why This Role?
Be at the forefront of designing next-generation Battery Energy Storage Systems by solving complex thermal, structural, and safety challenges that shape the future of clean energy.
