Sr. Mechanical Design Engineer – BESS Applications

1. 3D Modeling & Mechanical Design
• Develop 3D models and manufacturing drawings for:
– Battery pack enclosures
– BESS containers
– ACDB panels
– Battery racks
– HVAC mounting structures
– Cable tray and support structures
– Lifting arrangements and base frames

• Prepare:
– GA drawings
– Fabrication drawings
– Assembly drawings
– BOMs
– Exploded views
– Sheet metal flat patterns

2. Product Development & Design Coordination
• Coordinate with electrical, CFD, structural, and manufacturing teams.
• Support integration of battery systems, fire protection systems, HVAC systems, and electrical panels.

3. Sheet Metal & Structural Design
• Design sheet metal parts and welded structures.
• Ensure manufacturability and assembly feasibility.
• Optimize designs for weight, strength, and production efficiency.

4. Design Validation & Documentation
• Review tolerance stack-up and fitment.
• Support prototype development and design improvements.
• Maintain engineering documentation and revision control.

5. Site & Manufacturing Support
• Coordinate with production teams during fabrication and assembly.
• Support resolution of manufacturing and installation issues.

6. Standards & Compliance
• Ensure designs comply with IP protection requirements, structural standards, customer specifications, and safety requirements.